Wednesday, 14 August 2013

Is the solar sector bound for secular growth?



Since the beginning of the year, despite high profile bankruptcies in the solar sectors, such as China’s Suntech or Germany’s Conergy, solar indices have climbed markedly, on anticipation that the long awaited consolidation was coming. For instance, the Guggenheim Solar ETF (TAN US) is up 72% YTD while the Market Vectors ETF (KWT US) is up 46%. Those rises barely cushion 5-year falls of 32% and 35% respectively. This morning, rumours that Foxconn, the supplier of Apple, would enter the solar industry also added to the feeling that we reached a low point for this industry and that the future would be bright – pun intended.
Should we join the solar party?

Why solar power?
The Sun is pouring a deluge of energy on Earth. We receive around 120 petawatts (i.e. not reflected by the upper atmosphere) of energy from the sun. A petawatt is one million gigawatts. In comparison, the new EPR nuclear reactor from Areva has an electrical power of 1.6GW, which is therefore 75 million times lower. The earth nuclear reactor fleet comprises currently 432 units with 68 under construction. Assuming a 1GW output per reactor, we humans generate 500GW a year with nuclear reactors, which is still 240,000 times lower than what we receive from the sun. Since nuclear is 14% of the electrical power output globally, we can calculate that the sun delivers 32,000 times more energy than what humans produce! Harnessing this deluge of energy makes therefore sense.

The average power delivered per square meter on earth is calculated at 1366W/sqm.
Currently, solar panel technologies can allow for up to 20% of this power to be captured. But this implies peak insolation time, no clouds and being close to the equator for the best sunlight angle. Therefore, normal operating conditions yield an average of 100W/sqm with the current technologies.

Subsidies in the Western world have allowed the solar sector to develop fast.
In Germany, initial subsidies were as high as €0.1kWh (while they are currently stand at €0.16kWh) against a power price around €0.05kWh. This has led to a massive build-up of capacity which has been very profitable for the solar panel chain.
For instance, poly-silicon prices (a raw material for solar panels, once a tight market) were priced at up to $400/kg in 2007 while they are now below $20/kg.
A full panel cost €3.5/W in 2007. It is interesting to notice that the largest solar panel companies experienced operating margins well above 20% despite spending less than 1% of their turnover in R&D (pharma companies spend more than 20% in R&D to get to 20%+ margins).

With the financial crisis and because of the massive installation rates, subsidies were cut and the chain had to adjust its pricing. This summer of 2013, as I write, panel prices have plummeted to €0.55/W (polycrystalline panel technology) or €550/kW.

However, panel costs are just a portion of the equation. Soft costs (permitting, red tape, grid connection fees…) are representing often more than half the total bill. Germany is predictably the place where soft costs are on average the lowest, at around €1000/kW. Large project should benefit from economies of scale and make this fall towards €700/kW. In California, soft cost can be as high as €4,000/kW. Politics determine a large portion of soft costs, therefore, the progressive mindset we are seeing in the US and China should serve the solar installers well.

Economics of solar today
While prices have plummeted, efficiency of the polycrystalline panels has barely improved in the last 5 years and they represent the main technology on offer at an industrial scale.

I believe solar needs to be cost competitive without subsidies in an environment where power prices look set to fall from current levels. In the US, power prices for industrials have halved since 2008. Shale gas and massive new coal supplies will cap long term power prices. Large solar installation should also put a cap. Overall, energy will be cheaper in 10 years than it is today.
Let’s calculate the NPV of a non-subsidized 1kW project with the following hypotheses:
-          A long term price could be around €0.035kWh
-          Hardware costs around €500/kW
-          Soft costs at €700/kW
-          6 hours of effective sunlight per day
-          A 15-year financing with a WACC of 8%.

The first cash flow would be a negative €1200 followed by 15 annual cash-flows of €77.
This results in a negative NPV of €-540 or an IRR of -0.5%.
Flexing the hypotheses, we find:
-          If the WACC falls to 6%, the NPV becomes €-452 and the IRR is also -0.5%
-          If the financing goes to 20years, NPV is €-444 and IRR is 2.5%
-          If the hardware costs halve, we find NPV at €-290 and IRR at 2.55%
-          If the hardware costs go to 0, we find a NPV of €-40 and an IRR of 7%
-          If we do the same over 20 years, we get an NPV of €56 and an IRR of 9%.
Phew! To be competitive, we therefore need the panels to be free or soft costs to disappear in a non-subsidized low cost of electricity world!

What can we make of that? 
This is a rough exaggeration but it has the merit to give us some valuable conclusions:
a)      Solar needs another technology break
With current effective yields below 10%, the technology is still immature.
Research is helping though. Concentrated solar panel is being tested on a large scale (mostly in Spain by Abengoa, Acciona, etc. and in the US by Mid-American Energy, the utility owned by Warren Buffett) and suggests yields at least twice as high. However, the panel costs are more than twice the price of current technologies. We therefore need to wait for some economies of scale.

b)      Subsidies must continue somewhat
Germany poured more than €100bn in the solar sector and this funding will stop in 2016-17. Japan is starting a subsidy plan for solar which will require massive support as well. In the US, the subsidies are often replaced by large tax credits, accelerated depreciation regimes or loan guarantees for projects.
I would imagine that those subsidies are a bottomless pit since they support technologies which cannot be economical on their own. I would be more bullish when states start subsidizing new advanced technologies such as HPCV.

c)       Soft costs need to be acted upon
Germany leads the world on soft costs thanks to political will. Soft costs are often half the total system costs and hinder the spread of solar.
One recurrent criticism of solar is the volume of land it occupies.
Various researchers have calculated that covering 1/3 of the earth power needs with solar will require less than 2% of emerged land against 13% currently used for agriculture. This looks to be a low enough number to dissuade NIMBY-ism.

d)      Investment conclusions: buy the projects and not the manufacturers so far.
At this point, it looks to me unclear whether the solar hardware manufacturers will ever be a good investment proposition unless a large subsidy environment returns. Solar needs a lot of “ifs” to be economical at the moment as a stand-alone technology and there is a large manufacturing overcapacity right now.
In terms of investments, I would focus on the following:
-          Equities:  I would buy two types of equities. The low cost poly-silicon manufacturers (Wacker – WCH GY, REC – REC NO) and the solar plant owners / installers. However, for the latter, I would differentiate between legacy plants and new plants. Legacy plants, built before 2011, have high costs and can be profitable only if the subsidy regime has been maintained. If you look at Acciona in Spain – ANA SM, you will see how retro-active subsidy cuts have damaged the equity story. The ideal equity is an IPO of a solar plant about to be built with the IPO proceeds or built recently. It ensures that subsidies are at a low enough level to be maintained.
If you know listed manufacturers of concentrated solar panels, please let me know. It seems that Boeing has developed a technology yielding efficiency rates twice higher than the best panels from the current mainstream technology. Interesting to follow-up... 

-          Fixed income: to continue on the solar plant owners theme, some of those companies are looking for debt funding for new projects. This is an attractive route to get a decent coupon (between 4 and 5%) for long maturities (15-20 years) and with collateral. I remember a small company called Etrion (ETX SS) which is looking for debt funding for a Chile solar plant. The solar plant has a PPA with a local mining company and is functioning without subsidies. In this case, the mining company gets the whole power output so the soft costs are low (no need to link to a main grid, panels installed on the land concession in the middle of nowhere), there is large irradiation and Chile is pushing the industry with a good tax regime => lots of “ifs” which do not reflect normal operating conditions but which are making sense in this little case.

-          Unlisted: power plant projects will often be looking for equity investors. Projects with some local subsidies can often offer IRRs of 12-15% if you assume the subsidies hold over the loan payback period. These IRRs are typically calculated over 20years. However, panels have a 25y guaranteed life but will probably resist 40 to 50 years, if not 100 years. The value of five extra years of operations is actually significant: since the marginal cost is nearly 0, the cash-flow going to the equity holder can be simplified as [revenue x (1-tax rate)]. Pension funds or endowments should be looking at such projects.

As always, looking for feedback and ideas to explore.


Biography: excellent article here.

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